How to Make a Basic Two-Layer Coutil Corset

How to Make a Basic Two-Layer Corset, by Sidney Eileen

Assembling the Panels

When assembling the panels to each other, I always start at Panel 1.

How to Make a Basic Two-Layer Coutil Corset , by Sidney Eileen
Panel 1 is on the right, and Panel 2 is on the left.

Place your first pins matching the waist dots and the top and bottom edges at seam depth.

How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen

After those first three pins are in place, ease the curves of the two panels together and pin as frequently as needed to keep the edges even.

How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen

Set your machine to a very small stitch width.  I typically use a “2”.  Stitch your seam, going very slowly down the entire length of the seam.  It is much easier to sew precisely around all curves at a slow speed.  Stitch very slowly and wait until the last possible moment to remove the pins so the fabric will shift as little as possible.

If you intend to iron open your seams, or if you just want to make your corset extra strong, lock-stitch after pulling the pins.  Lock stitching is when you stitch back over a seam that has already been sewn, further securing the seam and the first layer of stitching.

I almost never iron open my seams.  Instead, I fold the seam allowance to one side, and stitch it in place using a top stitch about 1/8″ from the main seam.  This places the pressure of the garment on the grain of the fabric, rather than on a stitched seam.

If you are using open seams (not the folded seams shown below), iron them open with a hot, dry iron.

If you are folding the seams, iron them to the side before top-stitching.  This ensures the seam allowance doesn’t curl or bunch up under the seam.  If you do find that some of your seam allowance is bunched under the seam, pull the stitches, re-iron, and top stitch it again.

How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen
The Panel1-2 seam has been top-stitched so the seam allowance is folding to one side.
How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen
The inside view of the Panel1-2 seam, top stitched so it lays to one side.

After the first Panel 1,2 seam has been sewn, attach the second Panel 2 and fold its seam allowance in the same direction as the first.  It is critical that all seam allowances for each half be folded in the same direction so that the bulk of the seam allowances do not end up on the same side of the seam.

To test this, when your panel looks like the one below fold it at the center of Panel 1 where the grommeted edge will be.  Line up both Panel 1,2 seams.  If they were both folded in the same direction with the panels laid out flat, once they are lined up one of them will face the back edge, and the other will face forward.

How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen
Outside view of both Panel1-2 seams finished for one half of the corset.

Stitch together Panels 1 and 2 for the other half of the corset.

How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen
This image shows both halves of the corset, with their Panel1-2 seams sewn.

Only after all four pieces of each panel have been sewn to the growing corset halves should the next set of panels be added.  This helps to save confusion regarding which panel has been sewn to which, where, and when.  There are few things as frustrating to the beginning corset-maker as staring at a mixed up pile of very similar-looking panels and not knowing where they belong.

How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen
Now it is time to sew all the Panel2-3 seams.

As you go along, be sure to use as many pins as needed to keep the edges of the two panels even.  If a curve is very sharp, you will need more pins.  If one piece has a sharp curve and the other is nearly straight, you will need a lot of pins.  There are times when I place a pin every 1/4″ or so before sewing the seam.

How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen
The Panel2-3 seam required more pins than the Panel1-2 seam.

Don’t forget to stitch the seam allowances so they all fold in the same direction.

How to Make a Basic Two-Layer Coutil Corset, by Sidney Eileen
Fold the seam allowances the same direction as you work.

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